Executive Maintenance (Instrumentation): Chakan

Title: Executive Maintenance

Department: Maintenance

Location: Chakan-Pune

Reports To: Manufacturing Manager

Company Profile :

                              Sika is a specialty chemicals company with a leading position in the development and production of systems and products for bonding, sealing, damping, reinforcing, and protecting in the building sector and motor vehicle industry. Sika has subsidiaries in 103 countries around the world and manufactures in over 400 factories. Its 33,000 employees generated annual sales of CHF 11.2 billion in 2023.

Overview:

• To ensure Design and execute new projects at manufacturing site, ensure all Production & utilities Machinery are in good working condition through planned preventive maintenance, predictive maintenance and through adequate breakdown maintenance.

Roles and Responsibilities:

• Developing maintenance procedures and ensuring implementation 100%.
• Carrying out inspections of the facilities to identify and resolve issues.
• Checking electrical, mechanical and electronic systems and utility on regular frequency to ensure functionality
• To develop preventive maintenance schedule for Plant & Machinery as per the criticality.
• Develop clear plan of critical equipment and spares inventory and ensure maintaining inventory all the time. Maintains the inventory to avoid any loss in Production.
• Ensure making plan and execute periodic and timely calibration of all measuring equipment in the factory.
• To ensure safety precaution steps are installed for all running machinery/electrical installation/PLC panels.
• Plan and oversee all repair and installation activities and make sure completeness of job till housekeeping.
• Allocate workload and supervise upkeep staff (custodians, janitors etc.)
• Monitor equipment inventory and place orders when necessary.
• Monitor expenses and control the budget for maintenance.
• Manage relationships with contractors and service providers. Develop new proximity and competitive partners.
• Keep maintenance logs and report on daily activities.
• Record all breakdown time and maintain & monitor MTBF and MTTR for any deviation following action plan to address the issues affecting.
• Responsible for all maintenance and repair activities related to IMM and STP plant
• Responsible for Issue of Work permits after doing job safety analysis and release work permit in time.
• Flexible to work in shift if needed (As per the requirement).
• OEE (Overall Equipment Efficiency) monitoring & work for improvement by ensuring max availability of machine without unplanned breakdowns.
• Minimize breakdown and increase plant equipment uptime.
• To analyze root cause of the problems and initiate action plan.
• Plan and execute preventive and predictive maintenance schedule.
• Supervise/Perform day to day Mechanical, Electrical & Instrumentation maintenance of the Plant.
• Plan manpower, material for major equipment shutdowns and for projects related to plant modifications
• Ensure good housekeeping practices and safe working atmosphere with proper work permit system follow up Suggest plant modifications and up gradations to improve production and plant safety.
• Work with team of technicians and contractors for delivering work plans.
• Ensure health and safety policies are complied with. Legal compliance and Govt authority liaising.
• To strictly follow the systems and procedure as per IATF 16949, ISO 9001:2015 ,ISO 45001 & 14001

Authorities:

• To stop machines in case any abnormalities observed in any equipment/ machines.

Qualifications/Experience:

• Degree in Instrumentation/Electronic/Electrical/Mechanical engineering from reputed Engineering College.
• 4 to 7 years’ experience in maintenance function in Chemical process industry with team handling experience.

Functional & Behavioural Competencies:

• Good understanding of PLC systems
• Proven experience in shift working individually or other managerial role
• Experience in planning maintenance operations
• Solid understanding of technical aspects electronic systems etc.
• Working knowledge of facilities machines and equipment
• Ability to keep track of and report on activity
• Good understanding on engineering drawings, wiring diagrams & lay outs and interpretations.
• Good Team player and ability to co-ordinate with internally and externally.
• Execellent written and verbal English communication
• Ability to plan and execute work as per desired quality, time and cost.